STEP-BY-STEP PROCESS OF PRODUCTION

Sourcing and Selection

We begin by carefully sourcing premium-quality groundnuts from trusted local farmers. These groundnuts are selected based on size, freshness, and moisture content to ensure the best flavor and texture.
• Only mature, well-dried nuts are accepted.
• Farmers are encouraged to use sustainable and organic farming practices.

Sorting and Cleaning

The raw groundnuts are sorted manually and mechanically to remove stones, dust, bad nuts, shells, and other foreign matter.
• Sorting is done using mesh screens and hand inspection.
• Cleaning involves washing and sun-drying the nuts thoroughly to remove any surface impurities.

Roasting

The cleaned groundnuts are roasted in hygienic, temperature-controlled roasters to bring out their natural oils and deepen their flavor.
• Roasting is done evenly to avoid burning.
• The aroma is carefully monitored to achieve a rich, nutty scent.

Cooling

After roasting, the groundnuts are allowed to cool naturally to preserve their oils and avoid condensation, which could affect texture and shelf life.
• Spread on clean stainless-steel trays in a dust-free room.
• Cooled for a specific time to stabilize temperature before peeling.

Peeling

The roasted nuts are passed through a peeling machine (or manually peeled) to remove the thin brown skin, revealing the golden kernel underneath.
• The skins are blown away using air pressure.
• Any remaining skins are removed by hand to ensure purity.

Grinding

The peeled groundnuts are crushed using a heavy-duty industrial grinder to break them down into a coarse paste.
• The first grind focuses on breaking the nuts into a semi-smooth consistency.
• No water or additives are added at this stage.

Quality Checks

At this point, samples of the paste are tested for taste, texture, moisture content, and absence of contaminants.
• Lab testing (or basic kitchen-level quality control) is done to check for aflatoxins, pH balance, and shelf stability.
• Sensory tests ensure a consistent flavor profile.

Packaging
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Our Promise

At Sunkwa Groundnut and Paste, each stage of production is carried out with precision, cleanliness, and a deep respect for tradition. Our commitment to quality ensures that every jar is safe, nutritious, and rich in flavor and just the way Ghana loves it.